Orchid Orthopedic Solutions Company Profile

Orchid is a worldwide leader of medical device outsourcing services, providing unparalleled contract design and manufacturing services from concept through launch. As a full service provider, we can handle your entire project or provide “a la carte” support to fill gaps and increase speed to market.  By providing reliable results, developing new technologies and being the best total supply chain value in the industry, Orchid is your strategic sourcing partner for orthopedic device solutions worldwide. 

Product Design & Development/Prototyping
Orchid Design offers customized services and comprehensive capabilities to manage the early stages of your project, from concept through design transfer. Our finely tuned product development process and on-site prototype facilities allow for rapid iteration and product development. Our design centers house a team of industry and clinically-experienced engineers, designers and regulatory experts with diverse orthopedics backgrounds to make your ideas a reality.

Forging (near-net shape)
A world leader in the net and near-net forging of exotic alloys for the orthopedic implant industry, Orchid specializes in products made from titanium, CoCr, stainless steel and zirconium. Our forging processes result in precisely crafted products that are exceptionally strong and durable, requiring little or no machining or finishing. This provides you with significant cost savings.

Casting
Orchid’s current casting capabilities include both air and vacuum investment casting along with complete product finishing. Both CoCr and stainless steel alloys are used. Robotic wax assembly and shelling systems, digital X-ray, dedicated manufacturing teams and a highly skilled workforce create quality castings that meet or exceed design specs.

Machining
The latest in machining technology includes Swiss-style and conventional turning, milling, grinding and EDM machines, as well as automated measuring systems. Some of our special processes are laser machining and welding, color coding, diamond coating, gundrilling and micro deburring. We machine both biocompatible metals and plastics, including implant-grade UHMWPE, high temperature resistant engineering plastics, thermoplastic resins and biodegradable polymers.

Plastic Injection Molding
Multiple presses ranging from 30 to 180 tons for small, medium and high volume runs of medical-grade plastics. Mold Flow Analysis for pre-production design to optimize injection molding requirements for part functionality. In house mold building product cleaning and assembly: conducted within our ISO Class 8 controlled environment room. 

Complex Instrument Assemblies
One of the most difficult jobs in orthopedic manufacturing is the fabrication and assembly of complex instrumentation. Whether your instrument is designed with just one or with multiple components, we will deliver the reliable results.

Implant Coatings and Surface Treatments
Orchid offers a wide variety of advanced technology coatings and surface treatments to meet the challenge of implant fixation including hydroxylapatite coating (HA), titanium plasma spray (TPS), resorbable blast media (RBM), Vacuum Plasma Spray (VPS), titanium on PEEK and UHMWPE, composite coatings, porous coatings (smooth or rough) and additional proprietary coatings solutions.  We are continually developing market-driven solutions and technical innovations.

Sterile Packaging
Orchid provides clean packaging and sterilization services with ISO 7 (Class 10,000) qualified clean rooms, state-of-the-art automated packaging and test equipment, sterilization and validation expertise and a team with years of experience in medical device manufacturing.

Quality Systems Services
Orchid Design’s quality experts can help with simplifying your existing system or developing a new system with and an efficient methodology customized around your specific business needs. To help ensure your continued compliance to ISO 13485, FDA QSR, and/or MDD requirements, we can provide on-site training and auditing activities.

Regulatory Services
Our regulatory team works in parallel with our product development team to integrate the two processes and make sure we consider U.S. and international submission requirements throughout the development project. Our services include 510(k) pre-market notifications, PMA submissions, CE mark/technical files, U.S. agent for foreign medical device manufacturers, recall guidance, and 483 and warning letter response support.

Major Markets Served
Orchid specializes in implants, instruments and innovative technologies for the following markets:

• Joint reconstruction
• Spine
• Trauma
• Sports Medicine
• Extremities
• Dental
• Cardiovascular

Year Founded: 2005
Number of Employees: 1,800+
Number of Facilities: 14
 
 

Orchid Alabama
331 City Park Dr., SE
Arab, AL
35016
United States
T +1 (256) 586-4534
F +1 (256) 586-4533

Orchid Arcadia
11911 Clark Street
Arcadia, CA
91006
United States
T +1 (626) 471-3553
F +1 (626) 471-3584

Orchid Bridgeport
6688 Dixie Highway
Bridgeport, MI
48722
United States
T +1 (989) 746-0780
F +1 (989) 746-9004

Orchid Chelsea
13800 Luick Drive
Chelsea, MI
48118
United States
T +1 (734) 475-9165
F +1 (734) 475-3825

Orchid China
Gangtian Road 99, Suzhou Industry Park Building 17
Jiangsu
Suzhou
215028
China
T +86-512-87181189

Orchid Connecticut
86 Raton Drive
Milford, CT
06461
United States
T +1 (203) 877-3341
F +1 (203) 877-6140

Orchid Design
80 Shelton Technology Center
Shelton, CT
06484
United States
T +1 (203) 922-0105
F +1 (203) 922-0130

Orchid Detroit
23149 Commerce Dr.
Farmington Hills, MI
48335
United States
T +1 (248) 352-4570
F +1 (248) 352-5543

Orchid India
Plot No. 9, India Land Industrial Park, Phase 1, Hinjewadi
Pune
Maharashtra
India
T +91 (0) 20 39179620
F +91 (0) 20 39179648

Orchid Lansing & Corporate Headquarters
1489 Cedar Street
Holt, MI
48842
United States
T +1 (517) 694-2300
F +1 (517) 694-2340

Orchid Memphis
4600 East Shelby Drive, Suite 1
Memphis, TN
38118
United States
T +1 (901) 433-1990
F +1 (901) 433-1989

Orchid Oregon
13963 Fir Street
Oregon City, Oregon
97045
United States
T +1 (503) 656-9653
F +1 (503) 656-2588

Orchid Santa Ana
3233 West Harvard Street
Santa Ana, CA
92704
United States
T +1 (714) 549-9203
F +1 (714) 200-0102

Orchid Sheffield
Parkway Close, Parkway Industrial Estate
Sheffield
England
S9 4WH
United Kingdom
T +44 (0) 114 267 7800
F +44 (0)114 267 7801

Orchid Switzerland
Täfernstr 39
Baden-Dättwil
5405
Switzerland
T +41 (0)56 622 01 33
F +41-56 - 622 36 59