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MTD Micro Molding

MTD Micro Molding Company Profile

 

 
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  • Bioabsorbable fixation screw
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  • Small straw
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http://www.mtdmicromolding.com
E: info@mtdmicromolding.com
T: (508) 248-0111
F: (508) 248-0777

Address
15 Trolley Crossing Rd., Charlton, MA, 01507, United States
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Qualifications: ISO 13485, ISO 9001, Supplier to Medical Manufacturers, Exhibitor in at least 2 MD&M and/or MEDTEC shows

Markets Supplied: North America, Europe, Worldwide

 

MTD Micro Molding is built for high performance in only one area: the micro molding of advanced medical products. From handling materials to packaging, everything is done by people whose sole focus is medical micro injection molding.


Medical Micro Molding is what we do. And all we do.

MTD custom-crafts ultra-precision molded components that meet the exact requirements of the medical device industry. Other companies dabble in micro medical devices for the medical market, but we focus 100% on micro medical device design and production.

MTD is a ISO 13485 micro molding contract manufacturer certified with in-house tooling, unparalleled bioabsorbable molding expertise, and state of the art equipment – all under one roof. Our dedicated focus on bioabsorbable and drug delivery micro molding ensures successful delivery of complex custom products that nobody else can produce.

Bioabsorbable Micromolding Expertise

We help our strategic partners develop those new solutions, exploring and producing tiny, delicate, and intricate components required for specialized surgeries, bioabsorbable devices and implant devices. As a globally recognized leader in bioabsorbable polymer molding, MTD believes a successful bioabsorbable micromolding project will meet the following criteria:

  • premium part quality from a robust molding process window,
  • less invasive devices with increased precision and capability,
  • superior post-mold mechanical and functional properties,
  • consistent and minimal post-mold IV loss, and
  • highly capable critical dimensions.

Key Markets & Applications for Bioabsorbable Medical Micromolding

  • Orthopedic/Orthopaedic
    • Sports Medicine (ex. hard and soft bone anchors, soft tissue fixation, knotless suture anchors)
    • Reconstructive Devices (ex. craniomaxillofacial, plastic surgery)
    • Spinal Implants (ex. spinal degenerative disease therapies)
    • Soft Tissue/Arthroscopy (ex. suture anchor, interference screws – knee, shoulder, hip)
    • Fixation (ex. hernia mesh screws, staples, tacks, plugs)
  • Drug Delivery (ex. bioabsorbable pharmaceutical delivery vehicles/carriers, drug delivery implants, bioabsorbable polymer drug-eluting implants – drug/polymer coated or drug/polymer compounded to modulate drug release)
  • Cardiovascular (ex. structural heart disease therapies, suturing devices, catheter ablation tips)
  • Closure (ex. wound/port closure; i.e. subcutaneous absorbable fasteners, anchors, staples, suture devices, femoral artery closure)
  • Neurological (ex. brain/neural implants)
  • General Surgical (ex. surgical clip, MIS therapies, catheter tips)

To learn more, visit mtdmicromolding.com or come tour our facility in Charlton, Mass.

Products

  • Long Term Medical Implants
  • Short Term Medical Implants
  • MIS Surgical Components
  • Peripheral Medical Components
  • Pharmaceutical

Micro Design

  • Design for Molding
  • Design for Manufacturing
  • Product Design
  • Mold Flow Analysis

Materials Processing

  • Standard Thermoplastics
  • Engineering Thermoplastics
  • Bioabsorbable Resins
  • Drug-Eluting
  • Custom Colors
  • Filled Polymers:
    • Carbon Fiber
    • Glass Spheres and Fiber
    • Radio-Opaque
    • Tricalcium Phosphate (TCP)
  • Annealing
  • Nitrogen Drying

Micro Flow Analysis

  • Material Characterization:
    • Determination of flow length at various machine parameters
    • Determination of flow feasibility at various thicknesses (starting at .002”)
    • Determination of minimum runnersize required

Tooling (in-house)

  • Prototyping
  • Pilot Production
  • High Cavitation Production
  • Micro EDM
  • Custom Measurement Fixtures
  • Custom End-of-Arm-Tool (EOAT)

Micro Injection Molding

  • ISO Class 8 Clean Room Manufacturing
  • Molding Cells:
    • Screw Over Plunger
    • Vertical & Horizontal Presses (with and without rotary table)
  • Scientific Molding Principles (SIM):
    • Master Molder Certified Personnel
    • Degreed Plastics Engineers
    • IQ/Process Development Protocols (MT1/MT2)
  • Design of Experiment (DOE)
  • Robust Validation Process (OQ/PQ)
  • Custom Automation Integration:
    • End-of-Arm-Tooling (EOAT)
    • Automated In-line Inspection Systems
    • Custom In-line Automated Packaging (Trays)
  • RJG
  • Overmolding/Insert Molding (Metal and Plastic Substrates)
  • Custom Resin-Specific Nozzle Designs
  • Custom Resin-Specific Screw Geometries
  • Full Flow Path Cleaning with Fluidized Bath Systems
  • Bioabsorbable Molding Expertise

Quality & Metrology

  • ISO 13485 Certified
  • ISO Class 8 (Class 100,000) Clean Rooms
  • OGP Vision Systems:
    • Laser Scanning
      • Touch Probe
      • Optics
      • Automated Measurement Routines
  • Gauge R&R
  • Statistical Capability Analysis
  • CT Scanning (Outsourced)
  • Material Testing
  • MFI (Melt Flow Index)
  • Inherent Viscosity (IV) Testing
  • Differential Scanning Calorimetry (DSC):
    • Glass Transition Temperature
    • Crystalline Melt Point
  • Tensile Testing
  • Ultimate Elongation
  • Custom Failure Testing
  • Moisture Content Analysis

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