Medical Device Qualified Supplier Directory
Qualifications: ISO 13485, ISO 9001, FDA Registered, Supplier to Medical Manufacturers, Exhibitor in at least 2 MD&M and/or MEDTEC shows
Markets Supplied: Worldwide
- Contract Design
- Project Management
- Precision Medical Machining
- Thermoplastic Molding and Assembly
- Silicone Molding (LSR and HCR) and Assembly
- Silicone Extrusion
- Insert molding, over-molding and assembly
- Automation/Robotics Cells
- Prototyping/Low Volume Prototyping
- Class 10,000 Clean Room Manufacturing
- Value Added Manufacturing
Sil-Pro is a contract manufacturer serving the healthcare, aerospace and defense industries. We are an ISO 13485:2003 and ISO 9001:2008 registered contract manufacturer specializing in the design and development, manufacturing, assembly, and packaging of silicone and thermoplastic devices, components, and precision machined parts. We provide vertical integration of our core capabilities and feature in-house tooling, machining and automation teams. We bring our expertise to each program and partner with our customers from concept to commercialization. Sil-Pro is proud to serve and the healthcare industry and other "mission critical" industries. Our products offer innovative solutions that are unmatched in quality and confidence - one part at a time.
CONTRACT DESIGN AND PROJECT MANAGEMENT
Medical device design and product development requires experience, skill and an understanding that Sil-Pro successfully provides. Our engineering teams have years of experience with the complexities of medical device manufacturing. We provide a deep understanding of manufacturing technologies to build defect-free products for our clients.
Our New Product Development (NPD) team is made up of Program Managers, Project Engineers, Process Engineers, Manufacturing Engineers, Quality Engineers and Customer Service Representatives. By partnering with customers from concept to market, we create a produce complex, innovative medical devices while maintaining your budget and timeline.
Sil-Pro’s vertically integrated capabilities allow customers to utilize our knowledge and proven engineering expertise in silicone, thermoplastics and precision machining disciplines. We leverage these capabilities to provide supporting solutions in all facets of contract manufacturing.
By practicing Design for Manufacturability (DFM) standards, our team of experts review designs and look for minor changes that could prevent significant problems in manufacturing, often leading to a reduction in cost and a higher quality product.
PRECISION MEDICAL MACHINING
Sil-Pro specializes in close-tolerance, precision medical machining for device components and assemblies. We are experienced in working with a wide variety of materials including A286, stainless steel, titanium, graphite, PEEK and other specialty plastics, metal & alloys. Sil-Pro has engineering expertise, quality management systems, supply chain proficiency, components finishing & assembly capabilities.
- Swiss machining up to 11 axis, high volume, machining Stainless Steel, Titanium and implantable polymers
- CNC turning centers for lower volume, very high tolerance (+/-.0001”)
- 3 & 4 Axis VMCs
- Automated machining cells: 5 axis, 20k spindles, up to 520 tools, 32 pallets
From concept to commercialization, we provide you with complete support to maximize yield, speed and cost.
Our electric hydraulic hybrid injection molding machines, ranging from 40-100 tons, yield unmatched accuracy and efficiency. Our in-house automation team has outfitted our presses so that you can reap the benefits of automated functionality without the extra cost. We take on insert molding and over-molding projects to reduce secondary operations. With a wide variety of engineering resins in stock, we are ready to take on your next project.
Sil-Pro offers LIM and compression molding of LSR and HCR materials from several suppliers for short term, long term and non-implant applications. Sil-Pro has your molding requirements covered with our silicone molding platforms ranging from 5 to 90 tons. We offer in-house tooling for quick turn prototyping available in low, medium and high volumes. Sil-Pro also offers fully automated production platforms.
Our expert silicone extrusion department uses closed loop feedback from a Laser Micrometer that can meet the most demanding dimensions and tolerances. Single-lumen, multi-lumen, solid profile or rod tubing are made to order in coils or cut to length. Our extruded silicone can be made distinguishable through a variety of color characteristics, pad printing, identification marks for positioning and lot traceability.
Sil-Pro’s in-house automation engineering team can design, manufacture and program equipment to enhance volume production manufacturing. Our automation program allows Sil-Pro to provide a more repeatable, higher quality product with less scrap and lower fall out. Our cells can perform multiple operations: Molding, Part Removal, De-flashing, Post-curing, Slitting, Camera Inspection, Bonding and Assembly. The automated cells can operate unattended and in one value stream within our Class 7 cleanroom.
With expert in-house mold design and mold manufacturing, Sil-Pro can provide quick tooling with dependable results. Whether you need a single cavity prototype mold or a multi-cavity fully automated molded part, we have the knowledge and experience for the most demanding geometry. Sil-Pro’s Jet tooling provides molds and molded parts in as little as 3 days depending on part configuration. We are equipped to also offer quick turn options including 5, 10, and 15 business day turnaround.
VALUE ADDED MANUFACTURING
Sil-Pro is proud to offer customers value-added manufacturing through our vertically integrated programs. From component design all the way through the final assembly and sterilization, we are here to manage your next medical device program. We offer experienced project engineers to assist in conceptual design, quotations, prototyping and external vendor management for low- to high-volume manufacturing.
Let our highly skilled designers, programmers, toolmakers and automation engineers build solutions to competitively meet your cost targets and project timelines. We utilize lean methodologies to develop our processes to ensure manufacturability, resulting in the highest levels of customer satisfaction.
For more information contact Sil-Pro, LLC