Husky & Chem-Trend Create a Simple and Effective Color Change Feature for Altanium® Hot Runner Temperature Controllers
Collaboration brings forth an all-new guided process designed to drive competitive advantages for processors
Bolton, ON – Husky Injection Molding Systems, Ltd., a leading industrial technology provider to the plastics processing community today announced its collaboration with Chem-Trend on a system solution that creates repeatability during the critical color change process to offer a ...
Bolton, ON – Husky Injection Molding Systems, Ltd., a leading industrial technology provider to the plastics processing community today announced its collaboration with Chem-Trend on a system solution that creates repeatability during the critical color change process to offer a faster, more accurate, and optimized approach for operators. The team devised a new guided procedure made easily accessible to operators within the Husky Altanium® Mold Controller operator interface. The instructions outline a simple, yet highly effective approach to setting up and performing the color change process explicitly for molds with hot runner systems.
The joint approach is based on the process for using Chem-Trend’s Ultra Purge™ brand of purge compounds, which is designed specifically to reduce color-change time and carbon formation in hot runner systems.
“Fast and effective color change processes are essential for our customers, and we are continuing to see an upward trend in color change applications,” said Mike Ellis, global business manager for Husky® Hot Runners and Controllers division. “Our collaboration with Chem-Trend and the integration with our Altanium® Mold Controllers addresses this critical market requirement and enables our customers to achieve more efficient and effective color change performance.”
Together, Chem-Trend and Husky aim to significantly enhance their customers’ operational margins by increasing equipment and labor uptime. Trial results showed up to an 85% reduction in scrap and an 80% increase in mold cleaning efficiency when following the recommended process.
“We know a lot is at stake for processors if the right purge compound and process are not used in color changeovers amounting to significant time and cost,” said Graziano Pestarino, global account manager for thermoplastics solutions at Chem-Trend. “By combining our years of expertise in the field and our latest advancements in purging technology with that of Husky, one of the leading producers of hot runner systems in the industry, plastics manufacturers stand to reap immense benefits of productivity and control previously unachievable.”
Details of the new approach are available in a flyer available for download, including:
- Integrated Ultra Purge™ color change step by step instructions include settings, such as Shot Weight, Conversion Ratio, and Ultra Purge™ Quantity, used by the Altanium® Mold Controller throughout the color change process.
- A Purge Booster feature which ensure an even faster color change time.
- A digital Cycle Count input from the injection molding machine can be configured to further automate the color change process by signaling when the correct amount of Ultra Purge™ compound has been used before moving to the next step.
- A color change or black speck removal mode.
- All Ultra Purge™ color change process settings are saved to a mold setup file for easy recall on the Altanium® Mold Controller based on the mold and color change process to be performed.
Husky Injection Molding Systems Ltd. is a leading global supplier of injection molding equipment and services to the plastics industry. The company has more than 40 service and sales offices, supporting customers in over 140 countries. Husky’s manufacturing facilities are located in Canada, the United States, Luxembourg, Switzerland, China, India and the Czech Republic. For more information, visit husky.co.
Chem-Trend is the most proven partner in the world for release agents, purging compounds, and other process chemical specialties. Using a customer-centric approach and deep research and development, Chem-Trend is dedicated to improving production efficiency, reducing waste, and minimizing the impact on the environment for its customers. Founded in 1960 and headquartered in Howell, Michigan, Chem-Trend offers a globally integrated network of experienced, knowledgeable, and insightful production and technical experts in all major manufacturing regions around the world, serving customers through offices in North America, South America, Asia, and Europe. Chem-Trend is part of Freudenberg Chemical Specialities SE & Co. KG, a global technology group. For more information, visit CHEMTREND.com.
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For more information:
Global Manager, Marketing & Communications
Husky Injection Molding Systems, Ltd.
(905) 951-5000 x3818
Senior Marketing Communications Specalist
Published by Husky Injection Molding Systems on Jun 02, 2021
T: (905) 951-5000
500 Queen St. South, Bolton, ON, L7E 5S5, Canada